Ammonia Synthesis over Fe-Supported Catalysts Mediated by Face-Sharing Nitrogen Sites in BaTiO3-x Ny Oxynitride.

Invited for this Issue's cover is the group of Professor Hideo Hosono at Tokyo Institute of Technology. The Cover image explores the question which activation dominates N2 activation for ammonia synthesis. The Research Article itself is available at 10.1002/cssc.202300551.

BaTiO3-xNy: Highly Basic Oxide Catalyst Exhibiting Coupling of Electrons at Oxygen Vacancies with Substituted Nitride Ions.

The base strength of oxide catalysts is controlled by the electron charge distribution between cations and anions, with unsaturated oxygen ions that have lone pair electrons typically acting as basic sites. Substitution of oxide ions with anions that have different valences, such as nitride and hydride ions, can often generate basic sites. It is plausible that electrons trapped at oxygen vacancy sites could provide increased electron density and shift the highest occupied molecular orbital energy levels of anions upward in the case that the oxygen vacancies couple with surface-substituted anions. The present work demonstrates that high catalytic basicity can be obtained via site-selective doping of anions at face-sharing Ti2O9 dimer sites with oxygen vacancies in BaTiO3-x. This improved basicity stems from the coupling of substituted nitride ions to electrons at oxygen vacancies. The oxynitride BaTiO3-xNy was found to contain nitride ions that have increased electronic charge density on the basis of such interactions. Enhanced surface basicity following doping with nitride ion was also confirmed by CO2 temperature-programmed desorption and infrared spectroscopy in conjunction with the adsorption of CHCl3. The strong Lewis base sites resulting from the formation of the oxynitride evidently facilitated the catalytic activation of C-H bonds to promote Knoevenagel condensation reactions between aldehydes and active methylene compounds with pKa values of up to 28.9.

Ammonia Cracking Catalyzed by Ni Nanoparticles Confined in the Framework of CeO2 Support.

For the extraction of hydrogen from ammonia at low temperatures, we investigated Ni-based catalysts fabricated by the thermal decomposition of RNi5 intermetallics (R = Ce or Y). The interconnected microstructure formed via phase separation between the Ni catalyst and the resulting oxide support was observed to evolve via low-temperature thermal decomposition of RNi5. The resulting Ni/CeO2 nanocomposite exhibited superior catalytic activity of ∼25% at 400 °C for NH3 cracking. The high catalytic activity was attributed to the interlocking of Ni nanoparticles with the CeO2 framework. The growth of Ni nanoparticles was prevented by this interconnected microstructure, in which the Ni nanoparticles incorporated nitrogen owing to the size effect, whereas Ni does not commonly form nitrides. To the best of our knowledge, this is a unique example of a microstructure that enhances catalytic NH3 cracking.

A 2D Ba2N Electride for Transition Metal-Free N2 Dissociation under Mild Conditions.

N2 activation is a key step in the industrial synthesis of ammonia and other high-value-added N-containing chemicals, and typically is heavily reliant on transition metal (TM) sites as active centers to reduce the large activation energy barrier for N2 dissociation. In the present work, we report that a 2D electride of Ba2N with anionic electrons in the interlayer spacings works efficiently for TM-free N2 dissociation under mild conditions. The interlayer electrons significantly boost N2 dissociation with a very small activation energy of 35 kJ mol-1, as confirmed by the N2 isotopic exchange reaction. The reaction of anionic electrons with N2 molecules stabilizes (N2)2- anions, the so-called diazenide, in the large interlayer space (∼4.5 Å) sandwiched by 2 cationic slabs of Ba2N as the main intermediate.

Multiple reaction pathway on alkaline earth imide supported catalysts for efficient ammonia synthesis.

The tunability of reaction pathways is required for exploring efficient and low cost catalysts for ammonia synthesis. There is an obstacle by the limitations arising from scaling relation for this purpose. Here, we demonstrate that the alkali earth imides (AeNH) combined with transition metal (TM = Fe, Co and Ni) catalysts can overcome this difficulty by utilizing functionalities arising from concerted role of active defects on the support surface and loaded transition metals. These catalysts enable ammonia production through multiple reaction pathways. The reaction rate of Co/SrNH is as high as 1686.7 mmol·gCo-1·h-1 and the TOFs reaches above 500 h-1 at 400 °C and 0.9 MPa, outperforming other reported Co-based catalysts as well as the benchmark Cs-Ru/MgO catalyst and industrial wüstite-based Fe catalyst under the same reaction conditions. Experimental and theoretical results show that the synergistic effect of nitrogen affinity of 3d TMs and in-situ formed NH2- vacancy of alkali earth imides regulate the reaction pathways of the ammonia production, resulting in distinct catalytic performance different from 3d TMs. It was thus demonstrated that the appropriate combination of metal and support is essential for controlling the reaction pathway and realizing highly active and low cost catalysts for ammonia synthesis.

Topological insulator as an efficient catalyst for oxidative carbonylation of amines.

Topological materials have received much attention because of their robust topological surface states, which can be potentially applied in electronics and catalysis. Here, we show that the topological insulator bismuth selenide functions as an efficient catalyst for the oxidative carbonylation of amines with carbon monoxide and dioxygen to synthesize urea derivatives. For example, the carbonylation of butylamine can be completed over bismuth selenide nanoparticle catalyst in 4 hours at 20°C with a yield of 99%, whereas most noble metal-based catalysts do not function at such a low temperature. Density functional theory calculations further reveal that the topological surface states facilitate the activation of dioxygen through a triplet-to-singlet spin-conversion reaction, in which active oxygen species are formed with a barrier of 0.4 electron volts for the subsequent reactions with amine and carbon monoxide.

Ammonia Synthesis over Fe-Supported Catalysts Mediated by Face-Sharing Nitrogen Sites in BaTiO3-x Ny Oxynitride.

Nitride and hydride materials have been proposed as active supports for the loading of transition metal catalysts in thermal catalytic ammonia synthesis. However, the contribution of nitrogen or hydride anions in the support to the catalytic activity for supported transition-metal catalysts is not well understood, especially for Fe-based catalysts. Here, we report that hexagonal-BaTiO3-x Ny with nitrogen vacancies at face-sharing sites acts as a more efficient support for Fe catalysts for ammonia synthesis than BaTiO3 or BaTiO3-x Hx at 260 °C to 400 °C. Isotopic experiments, in situ measurements, and a small inverse isotopic effect in ammonia synthesis have revealed that nitrogen molecules are activated at nitrogen vacancies formed at the interface between Fe nanoparticles and the support. Nitrogen vacancies on BaTiO3-x Ny can promote the activity of Fe and Ni catalysts, while electron donation and suppression of hydrogen poisoning by BaTiO3-x Hx are significant in the Ru and Co systems.

Boosted Activity of Cobalt Catalysts for Ammonia Synthesis with BaAl2O4-xHy Electrides.

Electrides are promising support materials to promote transition metal catalysts for ammonia synthesis due to their strong electron-donating ability. Cobalt (Co) is an alternative non-noble metal catalyst to ruthenium in ammonia synthesis; however, it is difficult to achieve acceptable activity at low temperatures due to the weak Co-N interaction. Here, we report a novel oxyhydride electride, BaAl2O4-xHy, that can significantly promote ammonia synthesis over Co (500 mmol gCo-1 h-1 at 340 °C and 0.90 MPa) with a very low activation energy (49.6 kJ mol-1; 260-360 °C), which outperforms the state-of-the-art Co-based catalysts, being comparable to the latest Ru catalyst at 300 °C. BaAl2O4-xHy with a stuffed tridymite structure has interstitial cage sites where anionic electrons are accommodated. The surface of BaAl2O4-xHy with very low work functions (1.7-2.6 eV) can donate electrons strongly to Co, which largely facilitates N2 reduction into ammonia with the aid of the lattice H- ions. The stuffed tridymite structure of BaAl2O4-xHy with a three-dimensional AlO4-based tetrahedral framework has great chemical stability and protects the accommodated electrons and H- ions from oxidation, leading to robustness toward the ambient atmosphere and good reusability, which is a significant advantage over the reported hydride-based catalysts.

Room-Temperature CO2 Hydrogenation to Methanol over Air-Stable hcp-PdMo Intermetallic Catalyst.

CO2 hydrogenation to methanol is one of the most promising routes to CO2 utilization. However, difficulty in CO2 activation at low temperature, catalyst stability, catalyst preparation, and product separation are obstacles to the realization of a practical hydrogenation process under mild conditions. Here, we report a PdMo intermetallic catalyst for low-temperature CO2 hydrogenation. This catalyst can be synthesized by the facile ammonolysis of an oxide precursor and exhibits excellent stability in air and the reaction atmosphere and significantly enhances the catalytic activity for CO2 hydrogenation to methanol and CO compared with a Pd catalyst. A turnover frequency of 0.15 h-1 was achieved for methanol synthesis at 0.9 MPa and 25 °C, which is comparable to or higher than that of the state-of-the-art heterogeneous catalysts under higher-pressure conditions (4-5 MPa).

Electronic Promotion of Methanol Synthesis over Cu-Loaded ZnO-Based Catalysts.

Methanol, a raw material for C1 chemistry, is industrially produced under harsh conditions using Cu/ZnO-based catalysts. The synthesis of methanol under mild conditions is a challenging subject using an improved catalyst. Here, Zn1-xSixO (ZSO) nanoparticles were synthesized by a thermal plasma method, and their work function and carrier concentration could be tuned by the Zn:Si ratio. The electrically conductive ZSO nanoparticles with a low work function enhanced the donation of electrons to loaded Cu and significantly promoted hydrogenation of CO to methanol, whereas insulating ZSO nanoparticles with a similar low work function did not. These results reveal that efficient electronic promotion by the transfer of electrons from a support to loaded Cu plays a key role in low-temperature methanol synthesis.

Approach to Chemically Durable Nickel and Cobalt Lanthanum-Nitride-Based Catalysts for Ammonia Synthesis.

Metal nitride complexes have recently been proposed as an efficient noble-metal-free catalyst for ammonia synthesis utilizing a dual active site concept. However, their high sensitivity to air and moisture has restricted potential applications. We report that their chemical sensitivity can be improved by introducing Al into the LaN lattice, thereby forming La-Al metallic bonds (La-Al-N). The catalytic activity and mechanism of the resulting TM/La-Al-N (TM=Ni, Co) are comparable to the previously reported TM/LaN catalyst. Notably, the catalytic activity did not degrade after exposure to air and moisture. Kinetic analysis and isotopic experiment showed that La-Al-N is responsible for N2 absorption and activation despite substantial Al being introduced into its lattice because the local coordination of the lattice N remained largely unchanged. These findings show the effectiveness of metallic bond formation, which can support the chemical stability of rare-earth nitrides with retention of catalytic functionality.

Unique Catalytic Mechanism for Ru-Loaded Ternary Intermetallic Electrides for Ammonia Synthesis.

Intermetallic electrides have recently shown their priority as catalyst components in ammonia synthesis and CO2 activation. However, their function mechanism has been elusive since its inception, which hinders the further development of such catalysts. In this work, ternary intermetallic electrides La-TM-Si (TM = Co, Fe, and Mn) were synthesized as hosts of ruthenium (Ru) particles for ammonia synthesis catalysis. Although they have the same crystal structure and possess low work functions commonly, the promotion effects on Ru particles rather differ from each other. The catalytic activity follows the sequence of Ru/LaCoSi > Ru/LaFeSi > Ru/LaMnSi. Furthermore, Ru/LaCoSi exhibits much better catalytic durability than the other two. A combination of experiments and first-principles calculations shows that apparent N2 activation energy on each catalyst is much lower than that over conventional Ru-based catalysts, which suggests that N2 dissociation can be conspicuously promoted by the concerted actions of the specific electronic structure and atomic configuration of intermetallic electride-supported catalysts. The NHx formations proceeded on La are energetically favored, which makes it possible to bypass the scaling relations based on only Ru as the active site. The rate-determining step of Ru/La-TM-Si was identified to be NH2 formation. The transition metal (TM) in La-TM-Si electrides has a significant influence on the metal-support interaction of Ru and La-TM-Si. These findings provide a guide for the development of new and effective catalyst hosts for ammonia synthesis and other hydrogenation reactions.

Hexagonal BaTiO(3-x)Hx Oxyhydride as a Water-Durable Catalyst Support for Chemoselective Hydrogenation.

We present heavily H--doped BaTiO(3-x)Hx (x ≈ 1) as an efficient and water-durable catalyst support for Pd nanoparticles applicable to liquid-phase hydrogenation reactions. The BaTiO(3-x)Hx oxyhydride with a hexagonal crystal structure (P63/mmc) was synthesized by the direct reaction of BaH2 and TiO2 at 800 °C under a stream of hydrogen, and the estimated chemical composition was BaTiO2.01H0.96. Density functional theory calculations and magnetic measurements indicated that such heavy H- doping results in a metallic nature with delocalized electrons and a low work function. The potential of BaTiO(3-x)Hx as a catalyst support was examined for the selective hydrogenation of unsaturated C-C bonds by Pd nanoparticles deposited on BaTiO(3-x)Hx. We found that the turnover frequency for phenylacetylene hydrogenation per total amount of Pd in Pd/BaTiO(3-x)Hx was the highest among the supported Pd catalysts reported to date. The strong electronic charge transfer between Pd and the support, as confirmed by X-ray photoelectron spectroscopy measurements, can be attributed to be responsible for such high catalytic activity. The combination of the BaTiO(3-x)Hx support and Pd nanoparticles provides for the selective hydrogenation of unsaturated C-C bonds and highlights the validity of catalyst design that integrates H- in support materials.

Dissociative and Associative Concerted Mechanism for Ammonia Synthesis over Co-Based Catalyst.

The current catalytic reaction mechanism for ammonia synthesis relies on either dissociative or associative routes, in which adsorbed N2 dissociates directly or is hydrogenated step-by-step until it is broken upon the release of NH3 through associative adsorption. Here, we propose a concerted mechanism of associative and dissociative routes for ammonia synthesis over a cobalt-loaded nitride catalyst. Isotope exchange experiments reveal that the adsorbed N2 can be activated on both Co metal and the nitride support, which leads to superior low-temperature catalytic performance. The cooperation of the surface low work function (2.6 eV) feature and the formation of surface nitrogen vacancies on the CeN support gives rise to a dual pathway for N2 activation with much reduced activation energy (45 kJ·mol-1) over that of Co-based catalysts reported so far, which results in efficient ammonia synthesis under mild conditions.

Advances in Materials and Applications of Inorganic Electrides.

Electrides are materials in which electrons serve as anions. Here, the concept of inorganic electrides is extended in several respects: from ionic crystals to intermetallic compounds in host materials, from crystalline to amorphous solids, and from 0-dimensional to 1- and 2-dimensional materials in electron-confined spaces. In particular, 2D electrides, in which anionic electrons are sandwiched by cationic slabs, can form a bulk crystal of a 2-dimensional electron gas, thus exhibiting a large electron mobility and providing a platform for topological materials. Exploration of new electrides by computation and high pressure has advanced, revealing that an electride is a stable equilibrium phase of many elements and compounds under high pressure. This review describes the history and current status of electride research and next summarizes the chemical application of electrides and relevant materials. An emphasis is placed on catalysts for ammonia synthesis from N2 and H2 at mild conditions. This subject is accelerated by a demand for on-site ammonia synthesis using hydrogen produced by renewable energy sources. A wide applicability of electride for chemical reactions such selective hydrogenation and carbon-carbon coupling is shown by extending the concept of electrides. Finally, a view for the relationship between electrides and crystallographic voids and current issues are described.

Ship-in-a-Bottle Synthesis of High Concentration of N2 Molecules in a Cage-Structured Electride.

We report the formation of neutral nitrogen molecules in the cages of [Ca12Al14O32]2+ (C12A7) framework compensated by extra-framework anions. NH3 treatment of C12A7 electride (C12A7:e-) at 800 °C leads to the formation of N2 and NH2- species in the C12A7 cages. N2 and NHx species in the cages are identified using the Raman spectroscopy of 14NH3 and 15NH3-treated C12A7:e-. The concentration of H and N in the C12A7 cages after NH3 treatment is ∼1021 cm-3. We propose a two-step mechanism, supported by density functional theory (DFT) modeling, of N2 incorporation into the C12A7 cages, i.e., incorporation of NH2- formed from decomposition of NH3 at C12A7:e- surface followed by the NH2- species reacting to form N2 molecules. Encapsulation of neutral molecules, as opposed to negatively charged species reported in C12A7 previously, offers new opportunities for trapping and storing gaseous substances in nanoporous materials.

Contribution of Nitrogen Vacancies to Ammonia Synthesis over Metal Nitride Catalysts.

Ammonia is one of the most important feedstocks for the production of fertilizer and as a potential energy carrier. Nitride compounds such as LaN have recently attracted considerable attention due to their nitrogen vacancy sites that can activate N2 for ammonia synthesis. Here, we propose a general rule for the design of nitride-based catalysts for ammonia synthesis, in which the nitrogen vacancy formation energy (ENV) dominates the catalytic performance. The relatively low ENV (ca. 1.3 eV) of CeN means it can serve as an efficient and stable catalyst upon Ni loading. The catalytic activity of Ni/CeN reached 6.5 mmol·g-1·h-1 with an effluent NH3 concentration (ENH3) of 0.45 vol %, reaching the thermodynamic equilibrium (ENH3 = 0.45 vol %) at 400 °C and 0.1 MPa, thereby circumventing the bottleneck for N2 activation on Ni metal with an extremely weak nitrogen binding energy. The activity far exceeds those for other Co- and Ni-based catalysts, and is even comparable to those for Ru-based catalysts. It was determined that CeN itself can produce ammonia without Ni-loading at almost the same activation energy. Kinetic analysis and isotope experiments combined with density functional theory (DFT) calculations indicate that the nitrogen vacancies in CeN can activate both N2 and H2 during the reaction, which accounts for the much higher catalytic performance than other reported nonloaded catalysts for ammonia synthesis.

Vacancy-enabled N2 activation for ammonia synthesis on an Ni-loaded catalyst.

Ammonia (NH3) is pivotal to the fertilizer industry and one of the most commonly produced chemicals1. The direct use of atmospheric nitrogen (N2) had been challenging, owing to its large bond energy (945 kilojoules per mole)2,3, until the development of the Haber-Bosch process. Subsequently, many strategies have been explored to reduce the activation barrier of the N≡N bond and make the process more efficient. These include using alkali and alkaline earth metal oxides as promoters to boost the performance of traditional iron- and ruthenium-based catalysts4-6 via electron transfer from the promoters to the antibonding bonds of N2 through transition metals7,8. An electride support further lowers the activation barrier because its low work function and high electron density enhance electron transfer to transition metals9,10. This strategy has facilitated ammonia synthesis from N2 dissociation11 and enabled catalytic operation under mild conditions; however, it requires the use of ruthenium, which is expensive. Alternatively, it has been shown that nitrides containing surface nitrogen vacancies can activate N2 (refs. 12-15). Here we report that nickel-loaded lanthanum nitride (LaN) enables stable and highly efficient ammonia synthesis, owing to a dual-site mechanism that avoids commonly encountered scaling relations. Kinetic and isotope-labelling experiments, as well as density functional theory calculations, confirm that nitrogen vacancies are generated on LaN with low formation energy, and efficiently bind and activate N2. In addition, the nickel metal loaded onto the nitride dissociates H2. The use of distinct sites for activating the two reactants, and the synergy between them, results in the nickel-loaded LaN catalyst exhibiting an activity that far exceeds that of more conventional cobalt- and nickel-based catalysts, and that is comparable to that of ruthenium-based catalysts. Our results illustrate the potential of using vacancy sites in reaction cycles, and introduce a design concept for catalysts for ammonia synthesis, using naturally abundant elements.

Stable single platinum atoms trapped in sub-nanometer cavities in 12CaO·7Al2O3 for chemoselective hydrogenation of nitroarenes.

Single-atom catalysts (SACs) have attracted significant attention because they exhibit unique catalytic performance due to their ideal structure. However, maintaining atomically dispersed metal under high temperature, while achieving high catalytic activity remains a formidable challenge. In this work, we stabilize single platinum atoms within sub-nanometer surface cavities in well-defined 12CaO·7Al2O3 (C12A7) crystals through theoretical prediction and experimental process. This approach utilizes the interaction of isolated metal anions with the positively charged surface cavities of C12A7, which allows for severe reduction conditions up to 600 °C. The resulting catalyst is stable and highly active toward the selective hydrogenation of nitroarenes with a much higher turnover frequency (up to 25772 h-1) than well-studied Pt-based catalysts. The high activity and selectivity result from the formation of stable trapped single Pt atoms, which leads to heterolytic cleavage of hydrogen molecules in a reaction that involves the nitro group being selectively adsorbed on C12A7 surface.

Palladium-bearing intermetallic electride as an efficient and stable catalyst for Suzuki cross-coupling reactions.

Suzuki cross-coupling reactions catalyzed by palladium are powerful tools for the synthesis of functional organic compounds. Excellent catalytic activity and stability require negatively charged Pd species and the avoidance of metal leaching or clustering in a heterogeneous system. Here we report a Pd-based electride material, Y3Pd2, in which active Pd atoms are incorporated in a lattice together with Y. As evidenced from detailed characterization and density functional theory (DFT) calculations, Y3Pd2 realizes negatively charged Pd species, a low work function and a high carrier density, which are expected to be beneficial for the efficient Suzuki coupling reaction of activated aryl halides with various coupling partners under mild conditions. The catalytic activity of Y3Pd2 is ten times higher than that of pure Pd and the activation energy is lower by nearly 35%. The Y3Pd2 intermetallic electride catalyst also exhibited extremely good catalytic stability during long-term coupling reactions.